When it comes to creating custom t-shirts, hoodies, or other apparel, one of the most important decisions is choosing between digital printing and traditional screen printing. At Graphic Impact, we recommend digital printing for any volume project under 200 pieces. Why? Because digital printing offers pricing advantages, faster turnaround times, and unlimited customization options that make it the best choice for small to medium orders.

What Is Digital Printing?

Digital printing, sometimes called Direct-to-Garment (DTG) printing, is a modern process that works much like your home inkjet printer. Instead of using screens, inks are sprayed directly onto the fabric using advanced printing technology. This allows for full-color designs, gradients, and photographic-quality prints with incredible detail.

Why Digital Printing Is Cost-Effective for Small Runs

Traditional screen printing involves setup costs, such as preparing screens, mixing inks, and aligning artwork. These expenses are spread across large quantities, which makes screen printing more cost-effective for bulk orders. However, for smaller runs of 200 pieces or fewer, these setup costs quickly add up and increase the per-shirt price.

Digital printing eliminates setup costs entirely. There are no minimum order requirements, no screen fees, and no hidden charges. Whether you order one shirt or 100, the pricing is straightforward and affordable. This is why digital printing is the clear winner for smaller projects.

Unlimited Customization and Personalization

One of the biggest advantages of digital printing is its flexibility. Because there are no screens to set up, every shirt in your order can be different. For example, you can print:

• A different name on each shirt for team members.
• Unique designs for a family reunion.
• Personalized gifts with individual photos or text.

This level of customization is almost impossible with traditional screen printing, which requires a new setup for each variation. With digital printing, personalization is easy, affordable, and efficient.

Vibrant Colors and High-Resolution Prints

Digital printing shines when it comes to complex designs. Unlike screen printing, which is limited by the number of colors you can use without increasing costs, digital printing allows for full-color gradients, fine details, and photo-quality images at no extra charge. This makes it perfect for logos, detailed graphics, or designs that use a wide spectrum of colors.

Faster Turnaround Times

If you need shirts quickly, digital printing is the best option. Without the need to prepare screens or mix inks, production can begin immediately. This means your order is completed faster, making digital printing ideal for last-minute events, corporate functions, or special occasions when time is limited.

Eco-Friendly Benefits of Digital Printing

Another reason more businesses and individuals are choosing digital printing is its eco-friendly nature. Unlike screen printing, which often requires excess ink and chemicals for cleanup, digital printing uses only the exact amount of ink needed for each shirt. Many digital inks are water-based and environmentally friendly, reducing waste and minimizing the carbon footprint.

When to Choose Screen Printing Instead

While digital printing is the best option for small orders, there are still situations where screen printing makes sense. If you’re ordering over 200 pieces with the same design, screen printing can become more cost-effective because the setup costs are spread across a larger quantity. Screen printing can also achieve very vibrant colors on dark fabrics when using specialty inks.

At Graphic Impact, we help customers choose the right method based on their project size, budget, and design goals. Our goal is to ensure you get the best value and the highest quality possible.

Perfect for Businesses, Events, and Personal Use

Digital printing is an excellent solution for a variety of uses, including:

• Small business promotions – Print shirts with your logo in small batches as needed.
• Corporate events – Order exactly the number of shirts you need, with different designs for different departments.
• Family reunions – Add individual names or fun graphics for each family member.
• Sports teams – Print uniforms with unique numbers and player names without paying extra setup fees.
• Personal gifts – Create one-of-a-kind shirts with custom artwork or photos.

Why Graphic Impact Recommends Digital Printing

At Graphic Impact, we’ve invested in advanced digital printing technology to provide our customers with the highest-quality prints at competitive prices. We believe in making custom apparel affordable, flexible, and accessible for everyone. Whether you need one shirt or 200, we’re here to make the process seamless and enjoyable.

Conclusion

For any order under 200 pieces, digital printing is the best choice. It offers unbeatable advantages, including no setup fees, unlimited customization, vibrant colors, and fast turnaround times. While screen printing still has its place for very large bulk orders, digital printing provides the flexibility and affordability that small businesses, families, and organizations need.

If you’re ready to start your next apparel project, contact Graphic Impact today. We’ll help you choose the best printing method for your needs and deliver custom shirts that make a lasting impression.